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systems of Loco Kavach unit

Currency not verifiedStudy materialreservation
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TypeCommercial Circular
Topicreservation
CurrencyCurrency not verified

Summary

systems of Loco Kavach unit • TCAS shall be able to display Signal Aspect in Loco pilot’s

Text of the circular

Introduction to Kavach System Version 3.2/4.0 
(Onboard and Stationary kavach)
CLI-05

1. ONBOARD KAVACH

ONBOARD KAVACH BLOCK DIAGRAM

ONBOARD KAVACH
4
Onboard Equipment:-
•
Vital Computer
•
Full duplex Radio modems -2nos.
•
Pulse generators – 2nos
•
RFID Readers – 2nos
•
Driver Machine Interface (DMI) -
2nos.
•
UHF antennae – 4nos
•
GPS and GSM antenna – 2nos
•
Brake Interface Unit (BIU)
Loco TCAS Schematic

ONBOARD KAVACH – EQUIPMENT & 
LOCATIONS 
RFID 
Reader-1
RFID Reader-2
Pulse Generator-1
Pulse Generator -
2
BIU-1
DMI-1
Onboard Kavach
Isolation box
DMI-2
BIU-2
GNSS for time 
synchronization, 
GSM
Radio Antennae-1
Radio Antennae-
2
GNSS for time 
synchronization, 
GSM

ONBOARD KAVACH - VITAL COMPUTER
The onboard Kavach vital computer shall have provisions 
for following:-
• To interface with train interface unit and brake 
interface unit
• Two direction sensing type speed sensor interface 
for direction determination, distance and speed 
measurement
• To interface with RFID reader to read RFID tags 
fitted on track
6
Loco TCAS Unit

ONBOARD KAVACH - VITAL COMPUTER ..contd
The onboard Kavach vital computer shall have provisions 
for following:-
• To interface with DMI consisting of display 
arrangement & buttons/switches for operation
• Two commercial GSM/LTE interfaces for 
connectivity with centralized Network Monitoring 
System (NMS) and Key Management System (KMS)
• USB interface for downloading of log and other data 
for diagnostic purpose (Clause 3.6.2 of SRS)
7
Loco TCAS Unit

The power supply module converts the 72V/110V DC supply to the supplies required by
the sub-systems of Loco Kavach unit.
POWER SUPPLY ARRANGEMENT

RFID TAG/RFID READER
• RFID Reader
• Shall be able to read the tag from a vertical distance of 700mm
• Vertical fixing from top of rail level is 450+/-50mm
• Permissible offset +/-100mm in horizontal plane
• IP 65 protection
• RFID Tag
• Suitable upto 250 kmph
• Frequency of operation 865-867 MHz
• 128 bits(minimum) of information
• IP 68 protection
9
RFID Tag

RF ANTENNAS
• RF Antennas
• Suitable upto 250 kmph
• Frequency of operation 425-430 Mhz
• IP 67 protection and flame proof
• MTBF (Mean time between failures)
• Onboard Kavach : 40,000hrs
• RFID Reader, Radio Modem, GPS/GSM modem: 1,00,000hrs
10

NAME OF THE 
EQUIPMENT 
ANTENNAS
LOCATION
ABOVE DRIVING CABs
NUMBER OF UNITS
04–BLACK (02-RX, 02-TX) + 01-RED 
(GPS/GSM) 
ABOVE CAB-2
ABOVE CAB-1

•
Electronic Module:
•
It consists of a Control Card having
built-in air brake control logic.
•
Control
Card
interfaces
with
Analog Input Module, Digital Input
Module & Digital Output Module
to monitor and control air brake
application/ release.
•
Pneumatic Panel:
•
It
consists
of
different
valves,
pressure transducers and manual
cocks
-
Interfaced
with
IRAB
system & Electronic Module for
brake control purpose.
BRAKE INTERFACE UNIT (BIU) -IRAB
Block diagram of Loco brake Interface

3-Phase Loco, E-70  BIU(IRU) ARRANGEMENT
13

NAME OF THE 
EQUIPMENT 
RFID READER UNIT
LOCATION
UNDER FRAME BEHIND 
CATTLE GUARD
NUMBER OF 
UNITS
02 PER LOCO
PG JUNCTION BOX
PG & AXLE BOX 
RFID READER
PULSE GENERATOR 
(PG)

PULSE GENERATOR
• Directional type PGs
• Based on Wheel Diameter : 
Speed/Distance monitoring is 
performed
15

LOCO-PILOT OPERATING CUM INDICATION PANEL (LP-OCIP)/DMI

LOCO-PILOT OPERATING CUM INDICATION PANEL (LP-
OCIP)/DMI
• LEDs
• SYSTEM: Green/Red
• EMERGENCY/SOS : Green/Red
• Pushbuttons
• Common/Ack(black)
• Cancel (Blue)
• SOS (Red)
• Knob
• Leading/Non Leading
17

HARDWARE CHANGES FROM VERSION 3.2 TO VERSION 4.0
Medha On-board: The requirement for pressure transducer was mentioned in the specification of BIU but
not in Kavach Specification. The BIU spec. was applicable only for IRAB. Now in Version 4, the
requirement of BC, BP & MR pressure transducers has been mandated in Kavach Specification itself.
Kernex On-board: All 06 Main Intelligent Equipment (MIE) cards are upgraded with new Micro
Controller (Processor) from LPC 2378 to STM 32 F series.. V

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